Inventory prep should follow the Amazon FBA Product Prep and Shipment guidelines published in Seller Central. Determining the type of preparation required to ship your products to Cahoot safely is your responsibility. Failure to comply with the product prep requirements, safety requirements, and product restrictions may result in Receiving delays, up to and including refusal of shipment delivery. The guidelines are designed to ensure the safe handling by warehouse staff, safe transportation by carrier employees, and safe delivery to customers. 

 

Note: Before you can send inventory to Cahoot, your Inbound Shipment must be Approved by the Cahoot Inbounds team and assigned to an address. Shipments delivered without advance Approval may be refused.

Video Walkthrough

 

Video Timestamps
Jump directly to a specific part of the Video Walkthrough:

 

0:00	Inventory Packaging Requirements
1:11	Special Packaging Instructions
1:29	The Drop Test
2:01	Barcoding Requirements
3:15	Cahoot Prep Service
3:33	Inbound Shipment Instructions
3:55	Bill of Lading (BOL)
4:01	Packaging Materials

 

Inventory Prep Requirements

The items should be delivered to Cahoot ready to be fulfilled. That is, either a shipping label can be placed directly on the manufacturer's packaging, (SIOC), or the item(s) only need to be packed within standard shipping supplies before shipping (mailers or boxes).

1. All units must be barcoded (see below for Barcoding Requirements). Learn how to Print Product Barcodes in Cahoot.

2. SKUs that should be shipped in a set or pack of more than one unit, or together with other products (kits, bundles, multi-packs, etc.) should be pre-assembled in suitable containers (poly bags, etc.) and must be clearly labeled with a barcode unique to the set. For example, a "2-Pack" should have a uniquely distinct barcode compared to a "3-Pack" of the same product, and any original manufacturer barcodes for the single units must be obscured to prevent confusion during fulfillment.

3. Only 1 scannable barcode should be visible on each unit. For example, units that require polybagging and a barcode on the poly bag (e.g. tee shirts, shampoo bottles) should have any internal barcodes on the units themselves obscured so there is no confusion during fulfillment.

4. All packaging including loose sleeves, pouches, and poly bags should be secured with a non-adhesive band or removable tape.

5. Bags that have an opening that measures more than 5 inches when laid flat must have a suffocation warning with legible font size printed on or affixed to them in a prominent location.

6. See below for Special Prep Instructions and follow the instructions for all products that fall into one or more of these categories. 

 

Barcoding Requirements

Loose products

1. Each unit must have a label (sticker) that is visible after prep is complete, and it must contain an item description and a scannable barcode. Acceptable barcodes include UPC, ASIN, FNSKU, EAN, ISBN, JAN, or any alpha-numeric value containing 50 characters or less). The barcode must not contain special characters such as dashes ('-') or underscores ('_'), and it must not be punched out, marked over, covered, or otherwise obstructed. 

2. Labels should be printed on a white background.

3. Code 128 standard should be used.

4. Font size should be at least 8 pt but recommended to be 12 pt or larger.

5. Fonts should distinguish the lowercase letter ‘i’ from the upper case letter ‘I’, and between the number ‘0’ (zero) and the letter ‘O’. Do not use dashes or underscores.

6. Labels should be at least 1” in height and at least 2” in width. Larger is always better.

7. Labels should be applied directly to the individual SKU sold as a single line item unless the surface material of the SKU will not sufficiently support a label, in which case the item should be placed in a bag that the label can be applied to.

8. Items that are NOT NEW Condition should include their condition on the barcode sticker and barcode values must be unique for each condition offered (see Condition Guidelines below if this applies to you).

 

Problems to avoid

Problem	Description
Barcode missing	The item arrived without a proper barcode.
Unit mislabeled	The item arrived with a barcode that does not match the barcode intended for the item.
Barcode cannot be scanned	The barcode was smudged or smeared, the label was placed around a corner or curve or was printed on a reflective surface, or otherwise making the barcode unscannable.
Unit/Shipment preparation errors	One or more of the items in your shipment arrived with labeling, packaging, prep, or shipping requirement errors.

 

 

Case-packed products

1. All boxes with the same product must contain equal quantities of that product in each box. For example, a case pack of 24 units must always contain 24 units.

2. SKU, Item Name and Quantity must be clearly printed on the carton containing case-packed products. Click the "Download Box or Pallet Labels" button in the Packing Information section. 
Example Carton Label.

1. • In some cases, a manufacturer or distributor may package more than one case-pack into a larger box called a Master case or Master carton. Master cases do not qualify as a case-pack and must be split at the appropriate case-pack level and labeled accordingly.
     
     

 

Special Prep Instructions

Some products such as liquids and fragile glass items require extra care and attention while packing for shipment. Please follow these guidelines as applicable to ensure all inventory packaged for shipment and delivery to Cahoot passes the drop test (see below for details).

Liquids

Liquid products should be packaged in one of the following materials:

1. Use boxes if the products are double-sealed.

2. Use polybags or shrink-wrap if the products are not double-sealed, or are more than 16 oz. even if they are double-sealed.

3. Use bubble wrap and/or dunnage if required to pass the drop test.

Sharp Units

Sharp units should be packaged such that no person handling the items from the initial shipment creation process through to the Receiving and final fulfillment processes can be hurt by them. Using boxes and dunnage is the best practice. Alternatively, ensure that the packaging covers the sharp points using footprint or blister packs, both of which should be securely fastened to the unit.

Fragile Units

Fragile units should be packaged to ensure they don’t break at any time during transit to Cahoot or at any time during fulfillment. They should be packaged in boxes with cushioning that disallows movement within and ensures they pass the drop test. Alternatively, completely wrap them in bubble wrap ensuring product labels/barcodes are on the outside of the bubble wrap.

Plush Units

Plush units must be sealed in poly bags or shrink-wrapped in plastic so that they are not exposed to dust, dirt, or humidity.

Baby Products

No product meant for children younger than four years old should have any exposed surface more than 1” x 1”. Such exposed surfaces should be packed in poly bags or shrink-wrapped.

Apparel, Fabric, and Textiles

Cloth products must be sealed in poly bags or shrink-wrapped in plastic so that they are not exposed to dust, dirt, or humidity. Use boxes for materials such as leather that can be damaged by plastic. Shoes should be packed in boxes or plastic bags in pairs, not packaged as singles or groups of more than two.

Jewelry

Jewelry can be packed in boxes or poly bags depending on its original packaging. Jewelry pouches should be packed individually in transparent plastic bags. The plastic bags should be of the appropriate size to be able to hold the pouch. Boxes made of fabric-like material should also be bagged or boxed. Boxes made of a material that can be cleaned easily do not have to be bagged. Boxes that have sleeves don’t need to be bagged or boxed if the sleeves are snug enough to not slide off in transit. Otherwise, the barcodes could be lost and items displaced.

Products smaller than 2 inches

If the products are smaller than 2 inches on all sides, the barcode may not stick without folding over the side. Such products should be polybagged so the barcode can be affixed and readable on the bag.

Pellets, Powders, and Granular

Pellets, Powders, and Granular products are dry goods that are pourable and can cause damage during shipping and when stored. These products should be packaged securely to pass the drop test without the contents of the container leaking or spilling. Items that cannot withstand the drop test on their own must be packaged in poly bags. Items in glass containers should adhere to ‘Fragile Units’ packaging instructions.

Adult and Explicit Products

Adult and/or explicit products should be bagged in black, opaque bags to prevent offending any person handling the items during fulfillment.

 

The Drop Test

All products packaged for shipment must be able to withstand a drop from 3-feet high onto a hard surface without causing breakage, damage, or leaking. It consists of five drops in total:

 

Condition Guidelines

The following guidelines apply to all product categories:

New

A brand-new item in its original packaging (certain items like shoes may be re-boxed). Any original manufacturer's warranty still applies in full.

Renewed

A pre-owned product that was inspected and tested to work and look like new by a qualified supplier/vendor or product expert. The product has minimal to no signs of wear, no visible cosmetic imperfections, and may include relevant accessories that may be generic. The product comes with a warranty that offers a replacement unit or  a refund within 90 days of purchase if the product does not work as expected.

Used - Like New or Open Box

A product in perfect working condition, with minor damage possible. Original packaging may be missing but instructions for use are included.

Used - Very Good

A product in good working condition but may show some limited signs of wear such as small scratches or cosmetic blemishes. Original packaging may be damaged, or the product may be repackaged, and the item could be missing some accessories. 

Used - Good

A product is in good working condition and functions properly, but it shows wear such as scratches or cosmetic damage from consistent use. Original packaging may be damaged, or the product may be repackaged, and it may be missing some parts or accessories such as assembly hardware or an instruction manual.

Used - Acceptable

A product that continues to function properly but is fairly worn with aesthetic issues such as scratches, dents, and worn corners. Original packaging may be damaged, or the product may be repackaged, and it may be missing some parts or accessories such as assembly hardware, accessories such as cables, etc.

 

Cahoot Prep Service (additional fees apply)

When product preparation services are available:

1. Products that need to be grouped into sets, multi-packs, or otherwise assembled, must contain explicit video instructions for prep guidance.

2. Inventory that is not properly prepared/labeled may either be 1) prepared/labeled on the merchant’s behalf and invoiced accordingly, or 2) returned to sender at Cahoot’s sole discretion, and at Sellers cost.

3. Fees based on the “size” of a product are calculated using Cahoot’s information about the weight and dimensions of that product at the time the fee is calculated.

1. • Standard-size items weigh 20 lbs or less and do not exceed 18 inches on their longest side, 14 inches on their median side, and 8 inches on their shortest side. Any item exceeding these dimensions is considered oversize.
     
     

Shipping Inventory to Cahoot

 

Cahoot accepts the following Inbound Shipment types:

1. Small Parcel Delivery: The units are packed into boxes that are delivered individually using parcel shipping labels. Each carton must be labeled with the box labels (packing slip). 
Example Box Label for proper labeling of mixed carton Inbounds.
Delivery appointments are not required for Parcel shipments.

2. LTL/FTL Delivery: For substantially large shipments, it is better to ship pallets using Less than Truckload or Full Truckload (LTL or FTL) services. Individual units may be stacked directly onto pallets if they're sufficiently large enough to ship safely this way, or they can be packed into cartons that are stacked and secured onto pallets. Learn more about Preparing Inbound Freight. Each pallet must be labeled with the Cahoot Inbound ID, (we suggest adding it to the Reference line of the BOL). In this case, the cartons don't need to have the Inbound ID on them, but the cartons do still need to be prepped as described above.
Delivery appointments are only required for shipments of 8 or more pallets.

3. Container Delivery: Cahoot also accepts the delivery of shipping containers with an approved appointment. Unlike Parcel, FTL, and LTL shipments, container shipments have added complexity such as devanning, drayage coordination, etc. Fees for Receiving shipping containers follow market conditions, so please request a quote before shipping. Inventory must either be prepped before shipping, or prep fees may apply. Learn more about Importing Inventory Directly to Cahoot from International Suppliers.
Delivery appointments ARE REQUIRED for ALL container shipments.

 

Make sure to Download the Box or Pallet Labels (Packing Slip). Receiving may be delayed for Inbounds missing Packing Slips, and inbounding may take longer if discrepancies are identified.

 

Note: For inventory coming to Cahoot from Amazon Warehouse (AWD), it is typically delivered using many containers/cartons across many days or weeks, likely coming from several DCs, without logical organization, which increases Receiving times and fees. See Inbound Shipment Compliance below for more details.

 

Parcels

If you are shipping through a parcel shipping service, use cartons that can withstand the standard shipping process. Please follow these guidelines for shipping parcels.

1. Each carton should contain items from one approved Cahoot Inbound ID only.

2. The unit quantity per SKU should match the Inbound ID approved by Cahoot.

3. Cartons heavier than 50 lbs should indicate ‘Team Lift’ on the top and sides of the carton.

4. Cartons heavier than 100 lbs should indicate ‘Mech Lift’ on the top and sides of the cartons.

5. Remove or cover any previous labels (including fragile and hazardous) that are no longer applicable.

Additional recommendations:

1. Parcels containing multiple units should not exceed 25 inches on each side.

2. Use Regular slotted cartons with B-Flute, ECT-32 (edge crush test) or higher, and 200 lbs/sq. inch (burst strength) or higher.

3. Use adequate cushioning and/or dunnage material to prevent damage in transit.

4. Use strong tape designed for shipping.

5. Do not use string or paper over-wrap.

 

Freight (LTL/FTL)

Use pallets that are in good condition and are not made of weak materials such as cardboard or particleboard.

1. Stage boxes using standard pallet stacking requirements. Do not use extra packing, straps, or elastic to pack boxes on pallets.

2. Total weight of a single pallet should not exceed 1500 lbs.

3. The contents of pallets must not overhang by more than 1”.

4. All pallets are recommended to be wrapped in plastic, preferably clear stretch wrap, to prevent shifting during transit. Bill of Lading containing the Cahoot Inbound ID should be affixed to the outside of the stretch wrap.

 

Additional Recommendations:

1. Use 48” x 40”, 4-way access wooden pallets unless products require larger pallets.

2. Pallets must not exceed 72" in height.

3. Use GMA Standard Grade B pallets or higher.

4. Use GMA Grade 1A pallets for Food, Grocery, and Health & Beauty products.

5. Do not use pallets that cannot be moved using a standard pallet jack or fork lift.

 

Additional Checklists

Shipping Labels

Instructions for application:

1. Each parcel should have its own shipping label.

2. Do not place shipping labels across box seams that could be cut during receipt.

3. Do not place shipping labels closer than 1.25” from the edges of the parcel.

 

Bill of Lading

LTL/FTL pallets and containers should have a unique Carrier Shipping Label (Bill of Lading).

1. Cahoot Inbound ID must be in the Reference Line.

2. Standard BOL information:

• • • Your Name
    • Origin Address
    • Carrier Name
    • Carrier’s reference number (PRO#)
    • Pallet count including weight/dimension information and commodity
    • Trailer and seal number

 Sample BOL:

 

 

Inbound Shipment Compliance

Non-compliant inbounds are those that have one or more issues and require corrective action before SKUs can be made available for fulfillment. Non-compliant inbounds are not subject to documented SLAs and will take longer and cost more to Receive.

The following are some of the more common examples of non-compliance that cause a delay in the Receiving process or result in additional Receiving fees:

• Unknown or Unexpected SKU: SKUs that were not listed on the Inbound ID upon approval including items with incorrect barcodes or incorrectly configured barcodes.
  
  

• Bad barcodes (unscannable, missing, or incorrect): Items that do not have the correct scannable barcodes, or those that have multiple or different barcodes that are not properly configured in Cahoot as Alternate Barcodes. Sellers may need to create Inventory Prep Work Orders to have items correctly prepped (e.g. barcode application, configuration, removal, etc.)
  
  

• Missing Product Dimensions: SKUs should be configured with accurate item dimensions & weights (LxWxH inches) prior to inbound delivery. Missing or incorrect data will delay inbound receiving and incur additional costs. 
  

• Improperly Prepared Inventory: Some examples are liquids not properly sealed in secondary packaging (baggies), or apparel items not individually packaged into plastic poly bags. See the full list above.
  
  

• Oversize Items: In some cases, very large SKUs can take more time to unpack, organize and store, depending on how they’re delivered.
  
  

• Damaged Packaging: Parcels or Pallets improperly prepared can result in damages while in transit (e.g. pallets stacked taller than 72” or without sufficient stretch wrap). Parcels or Pallets that are delivered with notable damages on the outside will be set aside for Receiving separately from the remainder of the “good” parcels or pallets. We highly recommend taking pictures of your pallets or parcels before the shipment leaves your facility so any damages incurred in transit may be attributed to carrier negligence.
  
  

• Damaged Inventory: Items that are identified as damaged, leaking, or otherwise observed to not be in New condition.
  
  

• Missing, Hidden, or Incorrect Inbound ID: All inbounds must be labeled with the correct Cahoot Inbound ID. Pallets should reference Inbound ID on the BOL and all pallets should have at least one BOL affixed to it (2 or more is recommended). All cartons in a parcel inbound should likewise have the Inbound ID printed or stickered on each of them.

   

• Missing, Hidden, or Incorrect Carton Label: It is recommended that only 1 SKU is shipped in each carton, however, when that is not practical, multiple SKUs may be shipped together in shared (mixed) cartons. Mixed cartons must have the following information displayed on each one: Cahoot Inbound ID, Box Count (if applicable, such as Box 1 of 2, Box 2 of 2), the Barcode of each item inside the carton, a Description of the item(s), and the Quantity of each item inside the carton. Optional Cahoot Carton Labels are available as fillable-PDFs at the time of Inbound Creation, and also attached here for your convenience, to help keep the information organized.
  
  

• Mixed Cartons Without Proper Segregation: It is highly recommended to segregate SKUs within mixed cartons rather than lumping them all together in a box that needs to be sorted first before counting and Receiving. For example, use envelopes, smaller boxes, file folders, or similar separative methods to enable the FC to quickly count each SKU in its entirety during Receiving.
  
  

• Wrong Quantities: Items Received with too few or too many units compared to the quantity expected will require extra counting and recounting to confirm actual quantities Received.
  
  

• Deliveries Without Pre-Approval: Any delivery that cannot be clearly identified as belonging to a specific Seller, or any delivery that is sent to a Cahoot FC without prior approval may be refused or set aside for Receiving separately as time permits.
  
  

• Missing Tracking Numbers: Tracking or PRO numbers should be entered on the Inbound before the inventory is scheduled to arrive to avoid Receiving delays related to unexpected deliveries.

 

Inbounds that fall into any of these categories will be set aside for Receiving separately as time permits. The Cahoot Inbounds Team will reach out with details and request guidance on next steps.

 

Removals from Amazon FBA

When shipping inventory to Cahoot from Amazon FBA, it will typically be delivered using many containers across many days or weeks, likely coming from several DCs, without logical organization, and will increase the Receiving time and fees. Additionally, Amazon WILL NOT label the shipment with the Cahoot Inbound ID, which would make the Cahoot inbound non-compliant. The best option (fastest and cheapest) is often to have FBA send the inventory to you, then repackage it into a compliant inbound and create your Cahoot Inbound accordingly.

 

 

Resource: Cahoot's Hazardous Materials and Restricted Products policy